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Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. 3.80 litres (4.02 US quarts) Other specifications. on the Comp nut. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. SOURCE: need dry clutch torque specs for a ducati monster s4. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate <> amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Exhaust Miscellaneous MT MT 4. That did say maxium of 50 degree. gear lube. Specification Tables, HD Twin Cam Engine Builds After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 16-18 foot pounds It's quite possible the person asking is referring to a completely different motorcycle. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. 10 foot pounds Loosen slider cap nuts and axle nut. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. Evolution Unlimited Don't have a 2001 Dyna manual but here's a 2003. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Clutch hub nut, 180-210 foot pounds 150-165 foot pounds 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. I have had best luck splitting the difference between the upper and lower values. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Belt Drive Instead, we suggest you look for the Harley Torque specs PDF for your specific model. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. You can use the following SAE Torque Chart as a guide. Locate the chain tensioner assembly and loosen the top center nut a . Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Drag Strip Gallery See Figure 1. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. But what about the torque capacity of the engine of different Harley models. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . DIESEL-FUMES. Two lines in nut on Compensator and one line in clutch hub nut. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. SOURCE: Need the torque specs on clutch for a 85 FLHTC. Oil Pump cover bolts Discussions. Camshaft Specifications 0000003541 00000 n bottle should specify.Oh and don't forget the clutch nut is a left hand thread. If the chain is too tight or too loose, then adjustment is necessary. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. endobj 9/16" - 114 It will help you know the torque values precisely. In the above table, we have only described Harleys most widely required torque numbers. Over time, the clutch of your bike wears down, which results in adjustments. Continue with Recommended Cookies. Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Shop Manual Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. In the next few sections, we will show you the most-required torque and its specifications. 0000008358 00000 n 191. Exhaust Length After that, tighten the lever or turn it inward for the opposite effect. Otherwise apply general torque specs according to bolt size. 13. They will ensure that full servicing free of cost. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. CUSTOM 0000013394 00000 n JavaScript is disabled. #10 - 22 in. And depending on how much you rub off, it will let the clutch open up. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Now you can see there are lots of bolts used to secure the derby cover in the place. This article aimed to let you know about how to adjust Harley clutch cable. Compensating sprocket nut is 80-100 ft-lbs., all years. Now release the clutch plates that caused the dragging. Gear Ratios 0000001731 00000 n While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Rear Master Cylinder mounting nut These are two questions which should not be asked. two old goats arthritis formula reviews . You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Front Brake Disc screws On the topic of chassis characteristics, responsible for road holding . You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 14-21 is or seems to be a big difference . My wife has seemed to have misplaced my manual:|. tourbox. Install lockplate (6) over nut (5) such that If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Front Fender mounting bracket bolts Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Primary cover bolts: 14-21 ft lbs. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Khrome Werks AR100 test Manage Settings Fork Stem nut QO_(44? Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. 7/16" - 54 ft. lbs. Making Drag Pipes Work, SHOP TALK Reduce Engine Surging The measurement remains the same for all the Sportster XL from 2004 to 2006. 0000032160 00000 n Plus they say blue for the clutch nut and red for the compansator. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Posted on Sep 24, 2009 This demonstrates a serious lack of understanding basic tool use and assessment ability. but in actual section dealing with side cover it calls for 10-12 ft. lbs. Harley-Davidson CVO Tri Glide Specs. But I have a question about the torque vaules. 88 cu. Refer to applicable Service Manual. (95.25 mm)Stroke - 4.00 in. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. 18-22 foot pounds x\moFnaZ4ipH,ZRs73KR\rpa}%=='B LJ)2+5:=yf|z"pz8HbsX 2V(3mN4e+Tb4J*++# For Sportster, you will need 42 foot-pounds of optimal torque capacity. For doing that, you need to secure the adjuster by using a wrench. It is crucial for the proper maintenance of every Harley motorbike. The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. Engine Displacement Torque means the amount of rotation each screw and nuts require to tighten on its spot. Also, as recommended by a guy who builds racing engines. June 2, 2018 by Ride It Wrench It 4 Comments. Transmission Side Cover bolts Late '83 and later is 80-90 ft-lbs. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. EVO 74 HP Stage 2 Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. How to get Professional Tuning Results Harley-Davidson CVO Road Glide Specs. . Learn how to replace it on your bike! Now your derby cover is free to remove from that place so, do that. . It's time to torque the pulley nuts for my belt drive. Harley-Davidson Bronx Specs. 5/16" - 19 ft. lbs. Yet, they will need regular maintenance. 0000031803 00000 n >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. A few years ago a local shop put a new motor in my K9. 140 ft-lbs. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Rear Axle nut Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Spark Plugs is that right? You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. 10-12 foot pounds Heritage softail deluxe FLSTNT. So, insert your screwdriver or Allen key and follow the given instruction. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Then return it one-quarter turn. Compensating Sprocket nut 1 0 obj nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream To fix the issue, take off the clutch lever. What I know off the top of my head: 1.) It has several links you could look at. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. 0000024100 00000 n Performance Parts, Don't let the Harley heat @3XL`=8$(d ;1"+0aO o/(aqS,5M This page was generated at 06:17 PM. EVO I put a little red locktite on. Been working out of an old (1985-1990) Harley manual. 25-30 foot pounds Plug Wires 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. or 10-12 Nm. Use Loctite 271 on threads. (.1P TC95 100HP Street Ratman said: . Use a Torx driver and bit to remove the four Torx bolts on the derby cover. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. So, you can install and maintain the hardware of your motorbike perfectly. (101.6 mm)Piston displacement - (approx.) Tighten them up good and snug, you don't need a torque wrench. 0000002407 00000 n 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 as long as the 2050 is made for primary,transmission application. One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Santo_R 4 yr. ago. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. The diaphragm spring bolts should be 90-110 in/lbs. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle.